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Continuous Waste Tyre Pyrolysis Plant and Machine

The PU500 Continuous Tyre Pyrolysis Machine is an advanced Industrial recycling system designed to convert waste tyres into valuable resources through a continuous thermal decomposition process. This plant is engineered for large-scale waste tyre recycling while ensuring operational efficiency, safety and environmental compliance.

Continuous pyrolysis operates non-stop, with automated feeding offering consistency, efficiency, safety, and scalability.

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Product Specifications

Capacity	Upto 50-60 TPD
Feedstock	20-25mm rubber chips with wire (max. 2%)
Voltage	440V / 50Hz (Customized)
Weight	Approx. 200 Tons
Electric Power Consumption	250 kw installed [60~65% kw (Running Power) for machine only]
Alternative Fuel for Startup	Heavy Fuel Oil, Diesel
Minimum Machine Area Required	50 m (L) × 20 m (W) × 12 m (H) (Additional environmental protection space required)
Heating system	Hot Air Circulation (Gas / FO)
Operating Cycle	25 days/month (3 to 5 days maintenance depending on operating efficiency)
Electronic Control System	Supervisory Control and Data Acquisition (SCADA – Siemens)
Fuel Oil Consumption	100 – 150 kg/hour (during startup)
Reactor shell Diameter	1240 mm
Reactor shell length	20mtr x 2
Cooling Medium & Inlet Temperature	Water Cooling (Temperature not exceeding 40°C

Product Features

Proven Technology safe and reliable
100% Negative Pressure
Explosion-proof Design
Zero Pollution Plant
Automated PLC & SCADA Control System
Modular Skid-Mounted Design (Fast deployment & reduced installation cost)
High Adaptability & Never Coke
Revolutionary Internal Auger-Type Screw Inside the Reactor
Continuous 24-Hour Industrial-Scale Production
Less Labour
High Value Product Output with Strong Commercial Viability
Hot Air Circulation
Dual Hopper
Integrated Environmental Compliance & Emission Control
Pre-cooling Condenser
Thermal Heating Distribution Technology

Advantages of
Internal Rotation Structure

Revolutionary Internal Auger-Type Screw inside the Reactor
Thermal Heating Distribution Technology
Enhanced Efficiency and Durability
Stable Operation, Reliable Output
Internal Rotating Seals
Long-term Operation – Extended Operating Cycles, Reduced Costs (Efficiency That Lasts)
Worry-free- Safe and Reliable Gas Management
Large-scale advantages- High Capacity, Thorough Cracking (Scalable Design for Large-Scale Production)

Pyrolysis Process

Fully automated continuous tyre pyrolysis plant designed to process 20-25 mm waste-tyre chips into valuable pyrolysis oil, char/carbon, and combustible gas through controlled oxygen-free thermal decomposition, featuring uninterrupted feeding, dual-stage condensation, syngas energy recovery, negative-pressure operation, advanced safety systems, and Siemens SCADA-based automation for efficient, consistent, scalable, and environmentally responsible waste tyre recycling.

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Applications

As industrial fuel;
As chemical feedstock for further processing;
Be refined into commercial gasoline and diesel with proper upgrading.

Applications

Applied in the production of rubber, plastic filler, inks, and coatings.

Applications

Used to heat the reactor, saving fuel costs.

Process Flowchart of Continuous Pyrolysis Machine

Our fully automated, continuous system transforms tires, plastics, and oil sludge into high-value fuel and raw materials through a seamless, closed-loop process. Engineered for maximum resource recovery and zero-waste emissions, our SCADA-controlled technology ensures peak operational efficiency with an industry-leading environmental footprint. Experience the future of industrial recycling with a system built for safety, stability, and high-capacity output.

End to End Support Services

Design & Layout

GA drawings prepared based on land availability, production capacity, and regulatory requirements to ensure efficient plant layout and future expansion.

Service Support

Dedicated team providing 24×7 online assistance and prompt support to ensure uninterrupted plant
operations.

Certification Support

Complete support for Pollution Control Board certification and Government approvals for project clearance.

Installation & Commissioning

Expert installation, system integration, calibration, and trial runs to ensure operational readiness.

EPR Registration Support

Professional assistance for Extended Producer Responsibility registration and compliance documentation.

Transforming Waste
Into Sustainable Value

At Pyro System, we combine engineering expertise, automation, and environmental responsibility to create technologies that redefine waste management for future generations.

Resource Recovery

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Industrial Machines

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Years of R&D

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Our journey began with agri-product exports and machinery trading, where we identified a critical gap in technical support and customization.

Continuous Waste Tyre Pyrolysis Plant and Machine

Product Specifications

Product Features

Advantages of
Internal Rotation Structure

Pyrolysis Process

Process Flowchart of Continuous Pyrolysis Machine