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Automatic Waste Tyre Steel Cleaning Machine

The Waste Tyre Crushing & Rubber Powder Making Line is an automatic tyre recycling system designed to process 5 × 5 cm tyre blocks into fine rubber powder, while efficiently separating steel wire from the processed material. The complete line integrates feeding, crushing, screening, recirculation, magnetic separation, conveying and centralised control for continuous rubber powder production.

The crusher is designed for rubber processing with a 600–800 kg/h capacity, depending on the required powder size, including 1–5 mm and below 1 mm.

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Product Specifications

Capacity	600–800 kg/h
Input Material	5 × 5 cm tyre blocks
Roller Diameter × Length	450 × 800 / 450 × 800 mm
Roller Speed Ratio	1 : 1.43
Front Roller Linear Speed	24.38 m/min
Maximum Roller Gap	10 mm
Roller Type	Double groove – straight & inclined angle
Roller Material	Cast steel
Reducer	Hardened ZSY400
Crusher Motor	75 kW
Crusher Capacity	600–800 kg/h
Output Size	1–5 mm and <1 mm
Machine Weight	11,500 kg
Machine Dimensions	5060 × 1930 × 1550 mm
Magnetic Separation Accuracy	>98%
Magnetic Separator Capacity	800 kg/h

Product Features

Heavy-Duty Crusher
Dual-Groove Roller Configuration
Automatic Greasing System
Hardened Gear Reducer
Continuous Size Classification
Three-Roller Magnetic Separation
Centralized Control

Advantages of
Automatic Steel Cleaning Machine

Precise Sizing: Produces high-quality rubber powder in 1–5 mm and sub-1 mm ranges.
Steel Separation: Features a dedicated three-roller magnetic separator to remove long steel wires.
Auto-Recirculation: Automatically routes oversized rubber back for continuous size classification.
Low Labor Needs: Centralized control allows the entire line to be run by just one operator.
Durable Design: Utilizes robust, wear-resistant cast-steel rollers for extended maintenance intervals.
Fully Integrated: Combines feeding, crushing, screening, recirculation, and discharge into one system.
Continuous Output: Streamlines production stages for seamless, uninterrupted manufacturing flow.
Centralised Control: Simplifies overall management and monitoring through a single control cabinet.

Automatic Waste Tyre Steel Cleaning Machine Process

Waste tyres are processed through a systematic recycling process involving crushing, screening, and magnetic separation. Tyres are first reduced into smaller rubber particles, followed by controlled screening to achieve the required size. Magnetic separators efficiently remove embedded steel wires from the rubber. The final process produces clean rubber granules/powder and recovered steel wire, which can be further processed and utilised in various rubber, construction, and steel recycling applications.

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Output

Applications

Reclaimed Rubber

Steel Mills

Rubber Mats & Flooring

Modified Bitumen

Sports & Construction Applications

Applications

Steel Recycling

Rubber Products

Scrap Metal Processing

Metal Manufacturing

Process Flowchart of Automatic Steel Cleaning Machine

Automatic waste tyre steel cleaning machine uses an automated mechanical process to purify and refine recovered materials. Raw feed moves through vibratory feeders and heavy crushers to loosen bonds. Next, specialized shaking screens classify the particles before advanced three-roller magnetic separation units isolate the steel wire from the rubber powder. Finally, dedicated discharge conveyors collect the high-purity output under a centralized control system.

End to End Support Services

Design & Layout

GA drawings prepared based on land availability, production capacity, and regulatory requirements to ensure efficient plant layout and future expansion.

Service Support

Dedicated team providing 24×7 online assistance and prompt support to ensure uninterrupted plant
operations.

Certification Support

Complete support for Pollution Control Board certification and Government approvals for project clearance.

Installation & Commissioning

Expert installation, system integration, calibration, and trial runs to ensure operational readiness.

EPR Registration Support

Professional assistance for Extended Producer Responsibility registration and compliance documentation.

Transforming Waste
Into Sustainable Value

At Pyro System, we combine engineering expertise, automation, and environmental responsibility to create technologies that redefine waste management for future generations.

Resource Recovery

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