


Rubber purity: ≥99%

Steel purity: ≥85%
The Rubber Shredding System is a high-capacity tyre processing solution designed to convert pre-cut car and truck tyre blocks into fine rubber granules of up to 25 mm, while facilitating the separation of embedded steel wire.
With a processing capacity of 5–6 tonnes per hour, the automated system integrates feeding, rasping, dust collection, magnetic separation, conveying, cooling and material handling into a continuous processing line. The system is designed to achieve rubber purity of ≥99% with steel content below 1%, while recovered steel can achieve a purity of ≥85%.
| System Capacity | 5–6 TPH |
| Input Material | Car & truck tyre blocks |
| Input Block Size | 150–200 mm |
| Rubber Output Size | ≤25 mm |
| Rubber Purity | ≥99% |
| Steel Content in Rubber | <1% |
| Steel Purity | ≥85% |
| Main Rasper | LGF66210 |
| Rasper Drive | 2 × 200 kW |
| Rotor Diameter | Ø660 mm |
| Main Shaft Length | 2,100 mm |
| Main Shaft Speed | 84 RPM |
| Rotor Knives | 48 |
| Stator Knives | 46 |
| Knife Material | D2, HRC 58–61 |
| Screen Size | Ø25 mm |
| Electrical Control | PLC Operation |
| Operating Voltage | 415 V / 3 Phase / 50 Hz |
5–6 TPH processing capacity for high-volume tyre recycling
Produces rubber granules up to 25 mm
Designed for ≥99% rubber purity
Reduced steel contamination in the rubber output
Integrated magnetic steel separation
Automated control and overload protection
Integrated dust collection
Heavy-duty rasping configuration
Integrated water cooling system
Reduced manpower requirement through automated operation
Suitable for processing car and truck tyre blocks
Designed as an integrated processing line rather than standalone equipmentInput

Block size: approximately 150–200 mm
Output

Rubber purity: ≥99%

Steel purity: ≥85%

GA drawings prepared based on land availability, production capacity, and regulatory requirements to ensure efficient plant layout and future expansion.

Dedicated team providing 24×7 online assistance and prompt support to ensure uninterrupted plant operations.

Complete support for Pollution Control Board certification and Government approvals for project clearance.

Expert installation, system integration, calibration, and trial runs to ensure operational readiness.

Professional assistance for Extended Producer Responsibility registration and compliance documentation.

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Call: +91 70430 50450
+91 98988 50450
Email: sales@pyro-system.in

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